High Speed Vial Capping Machine

High Speed Vial Screw Capping Machine Model: ACSH, for PP/Flip-Off Aluminium Cap. High Speed Vial Screw Capping Machine is suitable to use for Round Vials with maximum speed of 240 vials per minute depending on Vial Diameter, Vial Height and Cap Size. High Speed Vial Screw Capping Machine constructed in stainless steel standard finish including M.S. frame structure and Stainless Steel Cladding/Enclosures. Machine can be used for moulded or tubular Glass Vials having Plain Aluminium Seals as well as Flip-Off Seals with common change parts for both type of cap.
AI –VCSH Machine Model with unique single roller sealing system ensures perfect sealing of vials with lower setting time. The Machine is equipped with continuous Vibratory Bowl Feeder for feeding of Cap in online operation of any liquid or powder filling line. AI-VCS Machine Model suitable for various sizes of Vials as well as Plain / Flip-Off Cap with the help of change part sets. High Speed Vial Screw Capping Machine is suitable for application in Pharmaceutical and other industries requiring higher production speed on automatic online operation.

Special Features:

  • No Vial - No Capping System
  • No Cap – No Capping System
  • Complete stainless steel machine construction
  • Infeed and Exit Star Wheel provided with safety & overload clutch system for automatic stoppage of machine in case of jamming, overloading
  • Cap Feeder with VFD Speed System for feeding control of caps.
  • Spring Loaded Unique Free Spinning Single Sealing Roller
  • Hopper can be completely dis-mental for easy cleaning
  • Many safety features including Clutch system to avoid Vial Breakage
  • Parts coming in contact with the container or the Plastic Screw Cap or exposed to the atmosphere are made out of Stainless Steel for long life.
  • Single Motor synchronizes Conveyor, Star Wheels and Platform Turret and the speed can be varied by VFD.
  • Inbuilt Pulse Counter.
  • Container Overturn – Machine Stop mechanism.
  • Spring loaded free spinning Sealing Rollers eliminate any damage to Aluminium Caps and allows greater flexibility of variation in the container neck dia.
  • Quick and easy change over and setting by a Single Ratchet.
  • Unique Sealing Rollers impart uniform, scratch free, fit tight and reliable skirting and sealing.

Technical Specification:

 Model ACS 6H ACS 8H
Number of Sealing Head Six Eight
Production Rate 100 to 180 Vials/ Minute 120 to 240 Vials/ Minute
Input Specification - -
Vial Diameter 24 mm to 90* mm 24 mm to 90 mm
Vial Height 25 mm to 150* mm 25 mm to 200 mm
Cap Diameter 13, 20, 25 & 28 mm with the help of Change Parts
Power 2.0 HP 3.0 HP
Electrical 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Conveyor Height 800-850 mm 800-850 mm
Overall Dimension 1510mm (L) x 710mm (W) x 1815 mm (H) 2100 mm (L) x 875 mm (W) x 1810 mm (H)
Optional Accessories Polycarbonate profile cabinet covering complete machine Polycarbonate profile cabinet covering complete machine
Chuck Chuck for Filp-Off Seal Chuck for Filp-Off Seal
Automation PLC  with GUI PLC with GUI
* Specification can be changed as per customer’s requirements
* More Higher Capacities Machine Models available on specific request of customer